Product Description
Product Description
Materials: SUS316, SUS304 (304/316 stainless steel) and aluminum alloy
Types:
A: Female adapter
B: Male coupler
C: Hose shank coupler
D: Female coupler
E: Hose shank adapter
DC: Dust coupler
DP: Dust adapter
Medium: Water, oil and gas
Pressure: 1.6MPa
With non-standard fittings
Customized logos are accepted
Size: 1/2” to 8”
Exported to more than 10 countries in America and Asia
| Product name | Quick connector |
| 1)Material | A105, 304, 304L, 316, and so on |
| 2)Size | 1/4”-4”&DN6-DN100 |
| 3)Certificate | ISO9001: 2000,CE |
| 4)Working pressure | 2000LB/3000LB/6000LB |
| 5)Connection Ends | Socket weld or Threaded: NPT, BSP, BSPT etc. |
| 6)Suitable medium | Petroleum, chemical, power, gas, water, linepipe, heat exchanger, shipbuilding, construction, high&low pressure pipeline etc. |
| 7)Temperature Range | -20-300 degree C |
| 8)Type: | Elbow, Tee, street elbow, cross, coupling, hex nipple, barrel nipple, plug, bushing, cap, union |
| Our advantage | Survival by quality and development by credibility. Quality first, customer upmost ! |
| 100% leakage tested at 100 CHINAMFG air under water | |
| Blow-out proof stem, ball are made of ss316 or customer request | |
| Pure Teflon seals and seats | |
| Can do OEM products | |
| Shipment | |
| Delivery time | usual 20 days around and can negotiate as per order qty |
| Shipping port | HangZhou, ZheJiang |
| Term of Payment | 30% TT deposit, the balance is paid before shipping the goods |
| Package detail | inner CTN, ourside ply-wooden case |
| MOQ | 10 PCS/size |
| Gurantee Period | 18 monthes |
| Capacity to produce | 100, 000 PCS/week |
FAQ
1 Are you a factory or trading company?
We are a factory specialized in manufacturing valves and fitting over 10 years.
And we have got the verification of compliance for ball valve from ECM and ISO9001 certificate of manufacturing and processing of valves and fittings.
2 Where are the main markets for your products?
We hope to make business with companies from all over the world. And for now, our valves and fittings have been exported to especially in North America, South America, South Asia, Europe and Middle East.
3 Do you have a minimum quantity of the products?
No, we will build business with you with even 1pc. We believe this cooperation will be a long-term relationship for our high quality, competitive price and good after-sale service.
4 Are samples available to be sent with free?
It depends on what product you need. There are hundreds of products we sell. You can contact us for particular answer.
5 Can you print our Logo on the valves?
Yes, we can totally produce products according to your this kind special request, even manufacture it based on your drawing.
6 What is your lead time?
It’s around 30 days normally. If we have the products in stock, it will be about 15days
7 How can I check your factory situation while it’s difficult for me to come to China?
We have photos and videos on our website and face book, It shows every step of the manufacturing.
We also have a showroom in CA, USA. If you have time, you can take a look.
8 How can you guarantee the quality of products?
First of all, we have the numerical control device to manufacture products accurately. Then our quality inspectors will test products one by one to make sure every valve or fitting we sell is qualified.
9 How long is the quality guarantee period?
We supply 6 to 12 months for quality guarantee according to customers’ using frequency.
10 How do you pack?
Plastic bags——-Paper boxes——-Cartons——-Plywood cases
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Differences Between Rigid and Flexible Flange Coupling Designs
Flange couplings are essential components used in various mechanical systems to connect shafts and transmit power between them. Two common types of flange coupling designs are rigid flange couplings and flexible flange couplings. These designs differ in their construction and performance characteristics:
Rigid Flange Couplings:
Rigid flange couplings are designed to provide a solid and inflexible connection between two shafts. They are suitable for applications where shaft alignment is precise, and no misalignment is expected during operation. The key features of rigid flange couplings include:
- Stiff Construction: Rigid flange couplings are made from robust materials such as steel or aluminum. Their stiffness ensures that there is little to no flexibility, maintaining a solid connection between the shafts.
- No Misalignment Compensation: Rigid flange couplings do not accommodate any misalignment between the shafts. Therefore, proper alignment is crucial during installation to prevent undue stress on the shafts and connected equipment.
- High Torque Transmission: Due to their rigid design, rigid flange couplings offer high torque transmission capabilities, making them suitable for heavy-duty applications with precise alignment requirements.
Flexible Flange Couplings:
Flexible flange couplings, as the name suggests, offer some degree of flexibility and misalignment compensation between the connected shafts. They are used in applications where shaft misalignment, caused by factors like vibration, temperature changes, or minor installation errors, is likely to occur. The key features of flexible flange couplings include:
- Misalignment Compensation: Flexible flange couplings can tolerate angular, parallel, and axial misalignment to some extent. This helps to reduce stress on the connected equipment and enhances the overall performance and lifespan of the system.
- Vibration Dampening: The flexibility of these couplings allows them to dampen vibrations and shocks, making them suitable for systems where vibrations are a concern.
- Reduced Stress on Bearings: Flexible flange couplings can help reduce the stress on bearings and other connected components by absorbing misalignment forces.
When choosing between rigid and flexible flange couplings, it is essential to consider the specific requirements of the application. Rigid flange couplings are best suited for applications with precise alignment, while flexible flange couplings are ideal for systems where some degree of misalignment is expected. The selection process should also take into account factors such as torque capacity, shaft sizes, operating conditions, and maintenance requirements.
In conclusion, the choice between rigid and flexible flange coupling designs depends on the application’s alignment needs and the desired level of misalignment compensation and vibration dampening.
Common Installation Mistakes to Avoid When Using Flange Couplings
Proper installation is crucial for the efficient and reliable operation of flange couplings. Avoiding common installation mistakes can help ensure the longevity and optimal performance of the coupling. Here are some common installation mistakes to avoid:
1. Improper Alignment: One of the most critical aspects of flange coupling installation is ensuring proper shaft alignment. Misalignment can lead to increased wear, vibrations, and decreased power transmission efficiency. Always use precision alignment tools and techniques to achieve accurate alignment.
2. Over-Tightening: Over-tightening the coupling’s bolts can cause excessive stresses on the coupling and connected equipment. It may lead to premature failure or deformation of the coupling. Follow the manufacturer’s recommended torque values for tightening the bolts.
3. Under-Tightening: On the other hand, under-tightening the bolts may result in a loose connection, leading to misalignment and potential damage to the coupling during operation. Make sure to achieve the proper torque during installation.
4. Lack of Lubrication: Insufficient or improper lubrication of the coupling’s components can result in increased friction and wear. Follow the manufacturer’s guidelines for lubrication, and use the recommended lubricant to ensure smooth operation.
5. Contamination: Avoid introducing dirt, debris, or foreign particles into the coupling during installation. Contaminants can lead to wear and damage over time, reducing the coupling’s performance.
6. Incorrect Coupling Selection: Choosing the wrong type or size of flange coupling for the application can lead to performance issues. Consider factors like torque, speed, load, and operating environment when selecting the coupling.
7. Lack of Inspection: After installation, regularly inspect the flange coupling and its components for signs of wear, damage, or misalignment. Early detection of issues allows for timely maintenance and prevents potential system failures.
8. Ignoring Manufacturer Guidelines: Always follow the manufacturer’s installation instructions and guidelines. Each flange coupling may have specific requirements and recommendations that must be adhered to for proper functioning.
9. Incorrect Shaft Fit: Ensure that the coupling properly fits the shafts’ dimensions. A loose fit can cause slippage, while a tight fit can lead to stress concentration and premature failure.
10. Inadequate Inspection of Components: Before installation, inspect all coupling components, including flanges, bolts, and keyways, for any defects or damage. Replace any damaged parts before installation.
By avoiding these common installation mistakes, you can maximize the performance and lifespan of flange couplings in your mechanical systems.
Types of Flange Coupling Designs
Flange couplings are mechanical devices used to connect two shafts and transmit torque between them. They come in various designs, each suited for specific applications. Here are the different types of flange coupling designs:
- 1. Unprotected Flange Coupling: This is the simplest type of flange coupling, consisting of two flanges with flat faces that are bolted together to connect the shafts. It is cost-effective and easy to install but offers limited protection against misalignment.
- 2. Protected Flange Coupling: In this design, the flanges are fitted with a protective cover or casing, which helps prevent dust, dirt, and other contaminants from entering the coupling. It provides better protection to the coupling components, making it suitable for outdoor or harsh environments.
- 3. Flexible Flange Coupling: This design incorporates a flexible element, such as a rubber or elastomeric insert, between the flanges. The flexible element allows for some misalignment between the shafts and helps dampen vibrations, reducing wear on connected equipment. It is commonly used in applications where there may be slight shaft misalignment.
- 4. Rigid Flange Coupling: The rigid flange coupling is a solid coupling without any flexible elements. It provides a rigid connection between the shafts, which is ideal for applications where precise alignment is critical, such as high-speed machinery or precision motion control systems.
- 5. Sleeve Flange Coupling: In this design, a hollow sleeve fits over the ends of the shafts and is bolted to the flanges. The sleeve helps provide additional support and alignment for the shafts.
- 6. Half-Flanged Coupling: Half-flanged couplings consist of two flanges on one shaft and a single flange on the other shaft. This design is suitable for applications with limited space or where one shaft is fixed, and the other requires disconnection frequently.
The choice of flange coupling design depends on factors such as the level of misalignment, speed of rotation, available space, environmental conditions, and the required level of flexibility. Proper selection of the flange coupling type ensures efficient power transmission and extends the life of connected machinery and equipment.
editor by CX 2024-02-06