China OEM Powder Coated Lockable Valve Flange Coupling flange coupling

Product Description

Powder Coated Lockable Valve Flange Coupling
DN250-DN80

1. The stainless steel(cooper,malleable) flange connection is easy to use and can withstand greater pressure. 2. In industrial pipelines, flange connections are widely used. 3. In the home, the pipe diameter is small, and it is low pressure, and the flange connection is invisible. If it is in a boiler room or production site, flanged pipes and equipment are everywhere.

1 . Commodity : Welding Neck , Blind , Slip On , Lap Joint , Socket Weld , Threaded , Spectacle Blind , etc

2 . Surfacing : RF , FF , RTJ

3 . Materials : Stainless Steel , Duplex Steel , Cooper Malleable

4 . Standards : ANSI B16.5 , ANSI B 16.47

5 . Tolerances : according to the specification or customer’s request and drawings

6 . Applications : Pipe connection , Piping project construction etc

7 . Pressure class : 150 – 2500lbs

Item

                                                  Description

 

 

 

 

 

Basic Information

Material Grade

WP304 , WP304L , WP304H , WP316 , WP316L , WP316Ti , WP309S , WP310S , WP321 , WP321H , WP347 , WP347H , F304 , F304L , F304H ,
F316 , F316L , F310S , F321 etc

Size

1/2″ to 48″ Sch 5S to XXS

Standard

ASTM A403 etc .

Process Method

Forged / Casting

 

Industry & Advantage

Application

a) Connect pipes

Advantage

a) High technology ; good surface ; high quality etc

 

 

 

 

 

 

Terms & Conditions

Price Item

FOB , CFR , CIF or as negotiation

Payment

T / T , LC or as negotiation

Delivery Time

30 working days after received your deposit ( Normally according to the order quantity )

Package

Plywood case or as per customer’s requirement

Quality Requirement

Mill Test Certificate will be supplied with shipment , Third Part Inspection is acceptable

Quality

Test

100% PMI test ; Size test etc

Market

Main Market

Europe , Middle East , Southeast Asia , South America . Etc

1) Pre-galvanized, Black, PVC coated & hot dip galvanized.

2) Can make the angle parts with slip-proof.

3) Each meter side printed with size, logo & standard.

4) Gal.zinc thickness is changing according the finish different.

5) The slotted hole size 1-1/8″(28.60mm)*9/16″(14.30mm).

6) Two, three, 4 and 6 CHINAMFG available.

Certifications

 

Company Profile

1.Q: What kind of material you can offer?
A: We can offer you GALVANIZED STEEL, STAINLESS STEEL, ALUMINUM, Zinc, etc.

2.Q: What kind of standard you are following?
A: We are producing following by UL standard, most popular around the world, 
of course, we also have customized products.You can provide your specification.

3.Q: Could you change the size for the customer?
A: Yes, we do for some customer special size.

4.Q: How many days can you deliver the order?
A: Normally after deposit or L/C 20-30 days, actually it depends on your request.

5.Q: What about the payment?
A: We can accept L/C, T/T, D/P and trusted payment methods.

6.Q: Do you provide samples?
A: yes, we can offer the standard product sample freely, but we do not bear the freight. Sample preparation will take some time, and if you asked to use DHL, FedEx, etc. to send samples, you can inform us in advance to prepare.

7.Q: Are you a trading company or manufacturing company?
A: Both we are, we have 10 years experiences in foreign trading business and more than 5 years in electrical conduit industry. Of course, we are always expanding our business.

8.Q: How can you guarantee your products?
A: we guarantee your 100% satisfaction on all our products. Please feel free to feedback us immediately if you are not satisfied with our quality or service. If the product does not meet the contract requirements, we will send you a free replacement or give you compensation in the next order. For foreign orders, we ensure every order carefully. In some special cases, we will give some discounts as a solution.

9.Q: How about your capability in manufacturing?
Based on reasonable price, good quality, great after service, and Workers’ Passion and Effort, we are capable of manufacturing 6000 tons of steel conduit per year and 4000 tons of die casting and steel accessories anually.

Choosing us is the best choice.

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flange coupling

Flange Couplings in Corrosive or Harsh Environments

Flange couplings can be used in a wide range of environments, including corrosive or harsh conditions, depending on the material and coating used in their construction. The choice of material is a critical factor in determining the suitability of a flange coupling for such environments.

Materials:

Stainless steel flange couplings are commonly used in corrosive environments due to their high resistance to rust and corrosion. Stainless steel contains chromium, which forms a protective oxide layer on the surface, preventing the underlying metal from being exposed to corrosive elements.

In particularly aggressive or chemically harsh environments, super alloys or specialty materials like Hastelloy or Inconel may be used for flange couplings, providing even higher corrosion resistance and chemical stability.

Coatings:

In addition to material selection, certain coatings can further enhance the resistance of flange couplings to corrosive environments. For example, coatings like zinc plating or epoxy coatings can add an extra layer of protection against corrosion.

Sealing and Protection:

Flange couplings used in harsh environments may also incorporate specialized sealing elements to prevent the ingress of contaminants, moisture, or corrosive substances. Proper sealing can significantly extend the service life of the coupling and the connected equipment.

Regular Maintenance:

While flange couplings designed for harsh environments are built to withstand corrosive elements, regular maintenance is essential to ensure their optimal performance. Regular inspections, cleaning, and lubrication, as well as prompt replacement of any damaged components, are vital to maintaining the integrity and functionality of the coupling.

Application Considerations:

When using flange couplings in corrosive or harsh environments, it is essential to consider the specific requirements of the application. Factors such as the type and concentration of corrosive substances, temperature variations, and mechanical loads should be carefully assessed to select the most suitable flange coupling for the given environment.

Conclusion:

Flange couplings can be engineered to withstand corrosive and harsh environments by using appropriate materials, coatings, and sealing techniques. With proper selection, installation, and maintenance, flange couplings can provide reliable and durable performance in challenging industrial settings.

flange coupling

Common Installation Mistakes to Avoid When Using Flange Couplings

Proper installation is crucial for the efficient and reliable operation of flange couplings. Avoiding common installation mistakes can help ensure the longevity and optimal performance of the coupling. Here are some common installation mistakes to avoid:

1. Improper Alignment: One of the most critical aspects of flange coupling installation is ensuring proper shaft alignment. Misalignment can lead to increased wear, vibrations, and decreased power transmission efficiency. Always use precision alignment tools and techniques to achieve accurate alignment.

2. Over-Tightening: Over-tightening the coupling’s bolts can cause excessive stresses on the coupling and connected equipment. It may lead to premature failure or deformation of the coupling. Follow the manufacturer’s recommended torque values for tightening the bolts.

3. Under-Tightening: On the other hand, under-tightening the bolts may result in a loose connection, leading to misalignment and potential damage to the coupling during operation. Make sure to achieve the proper torque during installation.

4. Lack of Lubrication: Insufficient or improper lubrication of the coupling’s components can result in increased friction and wear. Follow the manufacturer’s guidelines for lubrication, and use the recommended lubricant to ensure smooth operation.

5. Contamination: Avoid introducing dirt, debris, or foreign particles into the coupling during installation. Contaminants can lead to wear and damage over time, reducing the coupling’s performance.

6. Incorrect Coupling Selection: Choosing the wrong type or size of flange coupling for the application can lead to performance issues. Consider factors like torque, speed, load, and operating environment when selecting the coupling.

7. Lack of Inspection: After installation, regularly inspect the flange coupling and its components for signs of wear, damage, or misalignment. Early detection of issues allows for timely maintenance and prevents potential system failures.

8. Ignoring Manufacturer Guidelines: Always follow the manufacturer’s installation instructions and guidelines. Each flange coupling may have specific requirements and recommendations that must be adhered to for proper functioning.

9. Incorrect Shaft Fit: Ensure that the coupling properly fits the shafts’ dimensions. A loose fit can cause slippage, while a tight fit can lead to stress concentration and premature failure.

10. Inadequate Inspection of Components: Before installation, inspect all coupling components, including flanges, bolts, and keyways, for any defects or damage. Replace any damaged parts before installation.

By avoiding these common installation mistakes, you can maximize the performance and lifespan of flange couplings in your mechanical systems.

flange coupling

How Does a Flange Coupling Protect Connected Equipment from Shock Loads and Vibrations?

A flange coupling plays a crucial role in protecting connected equipment from shock loads and vibrations by absorbing and dampening the impact and oscillations. The design and material properties of flange couplings contribute to their ability to mitigate shock and vibrations effectively. Below are the key factors explaining how flange couplings provide protection:

1. Flexibility: Flexible flange couplings are designed with elastomeric or metallic elements that offer flexibility between the connected shafts. When subjected to shock loads or vibrations, these elements can absorb and dissipate the energy, preventing it from transmitting to the connected equipment. The flexibility allows the coupling to accommodate misalignment and minor shocks, reducing the stress on the system.

2. Damping Properties: Elastomeric elements used in certain flange coupling designs possess inherent damping properties. These materials can absorb and dissipate vibrational energy, reducing resonance and preventing harmful vibrations from being amplified in the system.

3. Misalignment Compensation: Flange couplings with flexible elements can compensate for certain degrees of misalignment between the shafts. Misalignment can lead to additional forces and vibrations in the system, but the coupling’s ability to accommodate this misalignment reduces the impact on the connected equipment.

4. Resilience: Flange couplings made from materials like steel or other alloys have high resilience and can withstand sudden shock loads without permanent deformation. This resilience helps maintain the coupling’s integrity and allows it to continue functioning effectively after exposure to shock events.

5. Friction Damping: Some rigid flange coupling designs incorporate friction damping features. These couplings rely on friction between the mating surfaces to dampen vibrations and prevent resonant frequencies from causing issues in the system.

6. Material Selection: The choice of materials for both flexible and rigid flange couplings is critical in their ability to protect connected equipment from shock loads and vibrations. High-quality materials with appropriate mechanical properties, such as strength and elasticity, enhance the coupling’s ability to withstand shocks and vibrations.

7. Proper Installation: Correct installation and alignment of the flange coupling are essential to ensure it functions as intended. Properly installed couplings can effectively manage shocks and vibrations, while misaligned couplings may experience premature wear and transmit higher forces to the connected equipment.

8. Maintenance: Regular maintenance, including inspection, lubrication, and monitoring, ensures that the flange coupling continues to provide protection against shocks and vibrations throughout its service life.

In summary, flange couplings protect connected equipment from shock loads and vibrations by providing flexibility, damping properties, misalignment compensation, resilience, and friction damping. The selection of suitable materials, proper installation, and regular maintenance further enhance their performance in protecting industrial machinery and equipment from potential damage caused by dynamic forces.

China OEM Powder Coated Lockable Valve Flange Coupling  flange couplingChina OEM Powder Coated Lockable Valve Flange Coupling  flange coupling
editor by CX 2024-04-17