Product Description

Product Description:

Single ball rubber joint is a kind of pipeline joint which is high-flexibility,high-gas tightness,resistance to medium and climate. Limit displacement and Prevent pull off  rubber joint is usually composed of inner rubber layer,fabric reinforcement layer(reinforcement layer have multilayer frictioning nylon cord fabric),middle rubber layer,outer rubber layer,top reinforce metal ring or bead ring. After high pressure, high temperature vulcanization and become. It can reduce the vibration and noise of pipeline.It can also compensate for the Thermal expansion and  cold contraction caused by temperature changed.
 

Product features:

1.Small volume, light weight, good elasticity, easy installation and maintenance.
2.After installation, it can assimilate horizontal, axial and angular displacement caused by pipeline vibration.
3.After installation, it can reduce the noise which produced by the pipeline and water pump etc.
4.Inside has seamless high pressure rubber joint more effectively prevent rubber joint’s inner walls from being corroded by corrosive medium in high temperature resistance,acid and alkali resistant,oil resistance pipeline and raised working life.

 

Technics  condition
Item/type	KXT-1	KXT-2	KXT-3
work pressure MPa( kgf/cm 2 )	1.0(10 )	1.6 ( 16 )	2.5 ( 25 )
explosion pressure MPa( kgf/cm 2 )	2.0 ( 20 )	3.0 ( 30 )	4.5 ( 45 )
vacuum degree KPa(mm/Hg)	53.3 ( 400 )	86.7 ( 650 )	100 ( 750 )
Applicable  temperature	-15 ºC~ 115 ºC special can reach -30 ºC ~ 250 ºC
Applicable medium	Air,compressed air,water,sea water,hot water,oil,acid,alkali etc.

 

What Industries Commonly Use Flange Couplings for Power Transmission?

Flange couplings are widely used in various industries for power transmission due to their reliability and versatility. Some of the common industries where flange couplings are employed include:

1. Manufacturing: In manufacturing industries such as automotive, aerospace, electronics, and consumer goods, flange couplings are utilized in machinery and equipment to transmit power between different components.

2. Oil and Gas: The oil and gas industry often uses flange couplings in pumps, compressors, and turbines for power transmission in exploration, extraction, and refining processes.

3. Chemical and Petrochemical: Flange couplings are used in various equipment within the chemical and petrochemical industry, including mixers, agitators, and pumps, to transfer power efficiently.

4. Mining and Construction: Heavy-duty machinery in mining and construction applications relies on flange couplings to transmit power in demanding and challenging environments.

5. Power Generation: Power plants, including thermal, hydroelectric, and wind power facilities, use flange couplings in turbines, generators, and auxiliary systems for power transmission.

6. Marine: In the marine industry, flange couplings are utilized in propulsion systems, winches, and other equipment that requires power transmission in marine vessels.

7. Steel and Metal Processing: Steel mills and metal processing plants use flange couplings in various equipment, including rolling mills and conveyor systems.

8. Food and Beverage: The food processing and beverage industry use flange couplings in mixers, pumps, and conveyor systems to handle power transmission in hygienic environments.

9. Pharmaceutical: Pharmaceutical manufacturing equipment employs flange couplings for power transmission in processes such as mixing, granulation, and tablet compression.

10. Water and Wastewater: Flange couplings are used in water treatment plants and wastewater facilities to transfer power in pumps and other equipment.

These are just a few examples, and flange couplings are found in many other industries where reliable power transmission is essential for smooth operations.

Can Flange Couplings Be Used in Applications with High Shock and Impact Loads?

Yes, flange couplings are designed to handle high shock and impact loads in various industrial applications. Their robust construction and rigid design make them suitable for use in systems where sudden shocks and impacts are common.

The ability of flange couplings to withstand shock and impact loads is influenced by several factors:

1. Material Selection: Flange couplings are often made from high-strength materials, such as alloy steels or stainless steels, which provide excellent toughness and resistance to impact loads.

2. Robust Design: The design of flange couplings typically includes features like sturdy flanges and high-strength bolts that enhance their ability to withstand shocks and impacts.

3. Tolerance for Misalignment: Some flange couplings, such as flexible flange couplings, have the ability to accommodate slight misalignments between shafts. This flexibility helps absorb shocks and vibrations, reducing the impact on connected equipment.

4. Proper Installation: Proper installation and alignment are crucial for ensuring that flange couplings can handle shock and impact loads effectively. Precision alignment and the correct torque on the bolts prevent premature failures due to misalignment.

5. Application Considerations: When selecting a flange coupling for an application with high shock and impact loads, factors such as torque requirements, rotational speed, and the magnitude of the shock should be taken into account to choose the most suitable coupling type and size.

Overall, flange couplings are a reliable choice for systems where shock and impact loads are present. However, it is essential to consult with coupling manufacturers or engineering experts to ensure the proper selection and installation of the coupling for specific high-impact applications.

What are the Maintenance Requirements for Flange Couplings?

Flange couplings require regular maintenance to ensure optimal performance and longevity. Proper maintenance can help prevent unexpected failures and downtime in the machinery or equipment. Here are the key maintenance requirements for flange couplings:

1. Inspection: Regularly inspect the flange coupling for signs of wear, damage, or misalignment. Check for cracks, corrosion, or any deformations in the flange and bolt holes. Ensure that the coupling is properly aligned with the shafts.2. Lubrication: Lubricate the flange coupling as per the manufacturer’s recommendations. Proper lubrication helps reduce friction and wear between the mating surfaces of the flanges, bolts, and nuts. Use the right type of lubricant that is compatible with the coupling material.3. Bolt Torque Check: Check the bolt torque regularly to ensure that the flange coupling is securely fastened. Loose bolts can lead to misalignment and coupling failure. Follow the recommended torque values provided by the manufacturer.4. Alignment: Maintain proper shaft alignment to prevent excessive forces on the flange coupling. Misalignment can cause uneven load distribution and accelerated wear on the coupling components.5. Environmental Protection: If the flange coupling is exposed to harsh or corrosive environments, take necessary measures to protect it. Consider using protective coatings or seals to prevent corrosion and damage.6. Regular Servicing: Schedule regular servicing of the machinery or equipment, including the flange coupling. This allows for a thorough inspection and timely replacement of worn-out or damaged components.7. Replacement of Worn Parts: When signs of wear or damage are detected during inspections, replace the worn or damaged parts promptly. Delaying the replacement can lead to further damage and compromise the performance of the coupling.8. Follow Manufacturer’s Guidelines: Always follow the maintenance guidelines provided by the flange coupling manufacturer. They may have specific recommendations based on the design and material of the coupling. Proper maintenance and regular checks can extend the life of the flange coupling and contribute to the overall reliability and efficiency of the connected machinery. It is essential to create a maintenance schedule and adhere to it diligently to ensure the smooth operation of the flange coupling and the entire mechanical system.

editor by CX 2023-10-07