Item Description

 
Electrofusion welding is the most common welding technique for joining HDPE pipes. Electrofusion fittings with implanted steel coils is positioned around 2 finishes of pipes to be joined, and recent is handed via the coils. Resistive heating of the coils melts modest amounts of the pipe and fitting, and on solidification, a joint is formed.
 
SUNPLAST HDPE electrofusion fittings give basic approach of joining HDPE pipes in situation where butt fusion is not practicable, and they are typically employed for the development and fix of water plumbing & gasoline distribution pipeline.
 
About HDPE electrofusion Coupler
HDPE electrofusion coupler, also called HDPE electrofusion coupling, is the most typical & standard fittings that are utilised to join 2 lengths of poly pipe in a straight line, and it can also be used to be part of a long spigot fittings to a piece of pipe.
 
Produced by one hundred% PE100 substance, CZPT HDPE electrofusion coupler can occur with a size assortment from dn20~dn630mm. The diameter dn25mm to dn315mm can be in SDR11-PN16 bars, even though the diameter dn355 to dn630mm in each SDR17-PN10 & SDR11-PN16.
 
The electrofusion coupling fittings are injection molded in 1 time, and conform to ISO4427-3,EN12201-3, AS/NZS 4129, EN1555, EN ISO15494 normal.
 
SUNPLAST retains mass stock in demand for regular measurements, and customers’ urgent desire & prompt shipment request can be happy.
 
A lot more quick information as underneath:

 
 
Merchandise Specifications
HDPE Electrofusion Coupler/Coupling: available from DN25 ~DN630mm
Stress: SDR11-PN16 & SDR17-PN10
Substance: a hundred% virgin PE100 material
Shade: black coloration or blue colour.
 
 

(Noted: the technological data is just for reference, some info might adjust, if you need to have actual info, then you should make contact with us right)

HDPE Electrofusion Fittings CZPT Can Offer
As a built-in & skilled company & provider in China, CZPT can supply HDPE electrofusion fittings in a diameter sizing from dn20mm to dn630mm. CZPT HDPE electrofusion fittings consist of: HDPE electrofusion coupler, HDPE electrofusion reducer, HDPE electrofusion tee, HDPE electrofusion elbow ninety diploma, HDPE electrofusion elbow forty five degree, HDPE electrofusion flange, HDPE electrofusion saddles.,and so on
 
Below in SUNPLAST, all buyers can locate the best solution of fittings for their pipeline methods.
 

 
Rewards Of HDPE Electrofusion fittings
As a unique memeber of HDPE fittings, electrofusion fittings has all rewards that HDPE fittings have, this kind of as: hygiene, dependability, prolonged-lifetime layout, corrosion resistance.,and so forth.
 
By comparison of the other HDPE fittings, HDPE electrofusion fittings reputation much more advantages:
* A less complicated set up process:electrofusion approach is significantly simpler, and electrofusion equipment is a lot smaller sized measurement & lighter fat, this let the electrofusion fittings can be very easily joined to HDPE pipes in conditions in which butt fusion is not practicable.
* reduced installation expenses & labor costs: electrofusion approach is much less difficult, and very easily procedure. This greatly lessen the installation fees & laber expenses.
* A lot more reputable joints: The regularity of the electrofusion welding procedure in producing more robust joints, which is much more trustworthy. Because of to much more dependable joints, HDPE electrofusion fittings are very well-known employed in creating & fixing fuel distribution pipeline.
* Straightforward for fixing: HDPE electrofusion fittings support secondary welding when some joints leak, and HDPE electrofusion restore saddle can also simply restore the leaking of pipeline.
 
 
Specialized Parameter
The HDPE electrofusion fittings are made into ISO4427-3 standard (ISO4437-3 for fuel), with technical parameters as beneath:

Uncooked Content
Uncooked substance with exceptional efficiency is the most import element to manufacture the topping high quality fittings. To guarantee the exceptional top quality of our HDPE fittings, CZPT only adopts Top High quality PE100 material from worldwide reputed factories that are approved by PE100+ affiliation.The PE100 resources we standard use are: HE3490-LS from Borealis, P6006 from Sabic & YGH041T from Sinopec.
These PE100 components are qualified as the top raw substance by the specialist in this vocation. The preferable overall performance of those resources and their balance set up the high good quality station of CZPT HDPE fittings goods at all the whilst.
Producing Facilities
SUNPLAST is a ISO9001 certificated production factory. As a leading maker of HDPE fittings, the manufacturing unit has introduced innovative generation injection equipment and take a look at products. All solution strictly in compliance with nationwide expectations and global requirements.

Until now, there is over ten sets of injection equipment in CZPT workshop, available to manufacture HDPE fittings till 800mm, and annual manufacturing potential reaches 5,000 tons.

Top quality Certification
SUNPLAST always sticks to the controlling guideline of “producing excellence”, and commits to give our buyers the HDPE fittings on best top quality. All fittings meet the maximum good quality demands as stipulated in ISO9001, ISO14000:14001 recommendations and our stringent quality manage technique.
 
All HDPE fittings have handed the National Chemical Constructing Supplies Examination Middle checks, and all efficiency are in line with ISO4427-3/EN12201-3 common, as nicely EN1555 standards. At the same time, the fittings are also accepted by ISO4427 certificate, CE certificate for EN12201.,and so on

Packing & Cargo
SUNPLAST is a premier manufacturer of HDPE pipe fittings in China, and our goods have been exporting to much more than forty nations around the world all above the entire world.
 
SUNPLAST commits to offer the best high quality HDPE pipe fittings to all consumers in worldwide, and we seem forward to becoming your dependable partner for HDPE pipe fittings.
FAQS
* Which SDR of HDPE fittings shall we use for the HDPE pipe in SDR13.6-PN12.5? Can we use the SDR17 fittings for our SDR13.6 pipe?
A: To promise the basic safety of piping system, the HDPE fittings shall be equal to or increased pressure score than pipeline. So for HDPE pipe in SDR13.6, you shall get the fittings in SDR13.6 or SDR11. The fittings in SDR17 is not suited for SDR13.6 pipeline.

* What variety of HDPE pipe fittings can CZPT supply?
A: SUNPLAST is a integrated maker & company of HDPE fittings in China. We at present can give 3 kind of fittings:
HDPE butt fusion fittings: obtainable in a diameter ranging from 50mm to 800mm in SDR17 & SDR11
HDPE electrofusion fittings: accessible in measurements of 20mm to 630mm in SDR11 & SDR17
HDPE compression fittings: for little diameter 20mm to 110mm in PN16

* Can CZPT provide HDPE fittings in PE80 material?
A: Of course, PE80 fittings are also achievable to us.

* Can HDPE fittings made by PE100 material weld with pipes in PE80?
A: yes, they can be welded jointly. But, to achieve the very best welding results, we recommend to weld PE80 pipes with PE80 fittings.

* Is HDPE end cap & HDPE pipe end the exact same point?
A: yes, they are referring to the very same goods.

* Can HDPE fittings hook up to PVC pipe? Or can HDPE fittings join to PPR pipe?
A: For thermal plastic fittings, they can be connect to the pipes with same substance grade only. So, for HDPE fittings, they can be connected to HDPE pipe only, but cannot link to PVC pipe or PPR pipe.

* How can we join HDPE pipes to PVC pipes?
A: Since HDPE pipe & PVC pipe are manufactured of different content quality, they are unable to join collectively by “heat-fusion”.

The possible way to hook up them collectively is by flanged connection. To use HDPE flange adaptor & HDPE backup flanges to make it feasible to connect to PVC flanges.

* Is CZPT HDPE fittings UV resistant?
A: Yes, HDPE fittings are UV resistant and UV steady and will not structurally degrade from UV gentle. Right after a prolonged period of direct UV mild speak to, the exterior surface area of the fittings change visually to a slightly waxy appear, but this does not influence the functionality and is taken out by a rotary pipe scraper prior to electrofusion welding.

* What‘s the warranty can CZPT provide?
A: All our HDPE fittings are made of virgin PE100 materials, and are made for 50 years lifetime. CZPT will give a guarantee time in quality of ten many years for normal use.

Speak to Us
If you have any specifications on HDPE fittings, or any query on our fittings, you should get in touch with us freely. CZPT has effectively educated staff who are obtainable to address your requirements and supply specialized help to all sectors when required.

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Types of Coupling

A coupling is a device used to join two shafts together and transmit power. Its primary function is to join rotating equipment and allows for some end movement and misalignment. This article discusses different types of coupling, including Magnetic coupling and Shaft coupling. This article also includes information on Overload safety mechanical coupling.

Flexible beam coupling

Flexible beam couplings are universal joints that can deal with shafts that are offset or at an angle. They consist of a tube with couplings at both ends and a thin, flexible helix in the middle. This makes them suitable for use in a variety of applications, from motion control in robotics to attaching encoders to shafts.
These couplings are made of one-piece materials and are often made of stainless steel or aluminium alloy. However, they can also be made of acetal or titanium. While titanium and acetal are less common materials, they are still suitable for high-torque applications. For more information about beam couplings, contact CZPT Components.
Flexible beam couplings come in a variety of types and sizes. W series couplings are good for general purpose applications and are relatively economical. Stainless steel versions have increased torque capacity and torsional stiffness. Flexible beam couplings made of aluminum are ideal for servo and reverse motion. They are also available with metric dimensions.
Flexible beam couplings are made of aluminum alloy or stainless steel. Their patented slot pattern provides low bearing load and high torsional rigidity. They have a long operational life. They also require zero maintenance and can handle angular offset. Their advantages outweigh the disadvantages of traditional beam couplings.

Magnetic coupling

Magnetic coupling transfers torque from one shaft to another using a magnetic field. These couplings can be used on various types of machinery. These types of transmissions are very useful in many situations, especially when you need to move large amounts of weight. The magnetic field is also very effective at reducing friction between the two shafts, which can be extremely helpful if you’re moving heavy items or machinery.
Different magnetic couplings can transmit forces either linearly or rotated. Different magnetic couplings have different topologies and can be made to transmit force in various geometric configurations. Some of these types of couplings are based on different types of materials. For example, a ceramic magnetic material can be used for applications requiring high temperature resistance.
Hybrid couplings are also available. They have a hybrid design, which allows them to operate in either an asynchronous or synchronous mode. Hysterloy is an alloy that is easily magnetized and is used in synchronous couplings. A synchronous magnetic coupling produces a coupled magnetic circuit.
Magnetic coupling is a key factor in many physical processes. In a crystal, molecules exhibit different magnetic properties, depending on their atomic configuration. Consequently, different configurations produce different amounts of magnetic coupling. The type of magnetic coupling a molecule exhibits depends on the exchange parameter Kij. This exchange parameter is calculated by using quantum chemical methods.
Magnetic couplings are most commonly used in fluid transfer pump applications, where the drive shaft is hermetically separated from the fluid. Magnetic couplings also help prevent the transmission of vibration and axial or radial loads through the drive shaft. Moreover, they don’t require external power sources, since they use permanent magnets.

Shaft coupling

A shaft coupling is a mechanical device that connects two shafts. The coupling is designed to transmit full power from one shaft to the other, while keeping the shafts in perfect alignment. It should also reduce transmission of shock loads. Ideally, the coupling should be easy to connect and maintain alignment. It should also be free of projecting parts.
The shaft couplings that are used in machines are typically made of two types: universal coupling and CZPT coupling. CZPT couplings are designed to correct for lateral misalignment and are composed of two flanges with tongues and slots. They are usually fitted with pins. The T1 tongue is fitted into flange A, while the T2 tongue fits into flange B.
Another type of shaft coupling is known as a “sliced” coupling. This type of coupling compensates for inevitable shaft misalignments and provides high torque. Machined slits in the coupling’s outer shell help it achieve high torsional stiffness and excellent flexibility. The design allows for varying engagement angles, making it ideal for many different applications.
A shaft coupling is an important component of any machine. Proper alignment of the two shafts is vital to avoid machine breakdowns. If the shafts are misaligned, extra force can be placed on other parts of the machine, causing vibration, noise, and damage to the components. A good coupling should be easy to connect and should ensure precise alignment of the shaft. Ideally, it should also have no projecting parts.
Shaft couplings are designed to tolerate a certain amount of backlash, but it must be within a system’s threshold. Any angular movement of the shaft beyond this angle is considered excessive backlash. Excessive backlash results in excessive wear, stress, and breakage, and may also cause inaccurate alignment readings. It is therefore imperative to reduce backlash before the shaft alignment process.

Overload safety mechanical coupling

Overload safety mechanical couplings are devices that automatically disengage when the torque applied to them exceeds a specified limit. They are an efficient way to protect machinery and reduce the downtime associated with repairing damaged machinery. The advantage of overload couplings is their fast reaction time and ease of installation.
Overload safety mechanical couplings can be used in a wide range of applications. Their automatic coupling mechanisms can be used on any face or edge. In addition, they can be genderless, incorporating both male and female coupling features into a single mechanism. This means that they are both safe and gender-neutral.
Overload safety couplings protect rotating power transmission components from overloads. Overload protection devices are installed on electric motors to cut off power if the current exceeds a certain limit. Likewise, fluid couplings in conveyors are equipped with melting plug elements that allow the fluid to escape when the system becomes too hot. Mechanical force transmission devices, such as shear bolts, are designed with overload protection in mind.
A common design of an overload safety mechanical coupling consists of two or more arms and hubs separated by a plastic spider. Each coupling body has a set torque threshold. Exceeding this threshold may damage the spider or damage the jaws. In addition, the spider tends to dampen vibration and absorb axial extension. This coupling style is nearly backlash free, electrically isolating, and can tolerate very little parallel misalignment.
A mechanical coupling may also be a universal joint or jaw-clutch coupling. Its basic function is to connect the driver and driven shafts, and limits torque transfer. These devices are typically used in heavy-duty industries, such as steel plants and rolling mills. They also work well with industrial conveyor systems.

CZPT Pulley

The CZPT Pulley coupling family offers a comprehensive range of couplings for motors of all types. Not only does this range include standard motor couplings, but also servo couplings, which require ultra-precise control. CZPT Pulley couplings are also suitable for engine applications where high shocks and vibrations are encountered.
CZPT Pulley couplings have a “sliced” body structure, which allows for excellent torsional stiffness and strength. They are corrosion-resistant and can withstand high rotational speeds. The couplings’ design also ensures accurate shaft rotation while limiting shaft misalignment.
CZPT Pulley has introduced the CPU Pin Type couplings, which are effective at damping vibration and maintain zero backlash. They are also made from aluminum and are capable of absorbing heat. They come with recessed tightening screws. They can handle speeds up to 4,000 RPM, and are RoHS-compliant.

editor by czh 2022-11-27