China Standard Di Water Pipe Fitting Cast Iron Universal HDPE Flange Adaptor Coupling for Ductile Iron Pipe flange coupling

Product Description

             Di Water Pipe Fitting Cast Iron Universal HDPE Flange Adaptor Coupling for Ductile Iron Pipe

Range of usage
Based on the excellent overall performance, the flexible rubber expansion joint is widely used in chemical industry, construction, drainage, oil industry, light and heavy industry, refrigeration industry, sanitary system, plumbing system, firefighting, and power electrics, such as the connection with pump or valve and pipeline with vibration or large temperature changes.

Material list

 NO   NAME Material 
      1 Cover NR,NBR,EPDM
      2 Reinforcing Nylon
      3 Tube NR,NBR,EPDM
     4 Retain rings Steel
     5 Flange Carbon steel

Technical conditions

Working Pressure   
MPa(Kgf/cm2)
1(10) 1.6(16) 2.5(25)
Explosion Pressure
MPa(Kgf/cm2)
3 (30) 4.8 (48) 5.5 (55)
Vacuum
MPa(Kgf/cm2)
53.3(400) 86.7(650) 100(750)
Applicable Temperature ºC
 
-15-115, it can be -30-250 for special condition. 
Applicabe Medium
 
Air, compressed air, water,sea water, steam, oil, acid and alkali, etc

Main joint dimension

Size  
   
 
Inch

 
Length Extension Compression  
Horizonal
    
 
Angular 
  
DN32 1 1/4″ 95 6 9 9 15°
DN40 1 1/2″ 95 6 10 9 15°
DN50 2″ 105 7 10 10 15°
DN65 2 1/2″ 115 7 13 11 15°
DN80 3″ 135 8 15 12 15°
DN100 4″ 150 10 19 13 15°
DN125 5″ 165 12 19 13 15°
DN150 6″ 180 12 20 14 15°
DN200 8″ 210 16 25 22 15°
DN250 10″ 230 16 25 22 15°
DN300 12″ 245 16 25 22 15°
DN350 14″ 255 16 25 22 15°
DN400 16″ 255 16 25 22 15°
DN450 18″ 255 16 25 22 15°
DN500 20″ 255 16 25 22 15°
DN600 24″ 260 16 25 22 15°
DN700 28″ 260 16 25 22 15°
DN800 32″ 260 16 25 22 15°
DN900 36″ 260 16 25 22 15°
DN1000 40″ 260 18 26 24 15°

Features
1. The flexible rubber expansion joint is of small volume, light weight, good flexibility and convenient installation and maintenance ; 

2. The flexible rubber expansion joint has transverse displacement, axial displacement and angular displacement and not restricted by inconsistent pipeline and unparallel flange in installation; 

3. The flexible rubber expansion joint reduces vibration and noise;

4. The flexible rubber expansion joint with seamless inside and resistance to high temperature which is developed by our      company can prevent the corrosive medium from corroding the inner wall more efficiently in the pipeline of high temperature resistance, acid and alkali resistance and oil resistance.

flange coupling

Impact of Flange Coupling on the Overall Reliability of Connected Equipment

A flange coupling plays a crucial role in ensuring the overall reliability and performance of connected equipment in a mechanical system. Its impact can be summarized as follows:

  • 1. Power Transmission Efficiency: Flange couplings provide a secure and rigid connection between shafts, enabling efficient power transmission from one component to another. By minimizing energy losses through slippage or vibration, flange couplings help maintain the overall efficiency of the system.
  • 2. Reducing Wear and Tear: Flange couplings accommodate misalignment and slight axial movement, reducing stress on connected equipment. By absorbing shocks and vibrations, they protect the components from excessive wear and fatigue, increasing their lifespan.
  • 3. Controlling Vibration and Noise: A properly selected and installed flange coupling helps dampen vibrations and reduces noise levels in the system. This is particularly important in precision machinery, where vibrations can affect the accuracy and performance of the equipment.
  • 4. Handling Misalignment: Flange couplings can compensate for angular, parallel, and axial misalignment between shafts. This capability ensures smooth operation and prevents excessive forces that could lead to premature failure of equipment components.
  • 5. Improving System Flexibility: Flange couplings offer flexibility in design and installation. They allow for quick and easy disconnection and reconnection of equipment for maintenance or repairs, minimizing downtime and increasing the system’s overall availability.
  • 6. Protection Against Overloads: In high-torque applications, flange couplings provide a safeguard against overloads by slipping or disengaging when the torque exceeds the coupling’s capacity. This helps prevent damage to the equipment and ensures the safety of the system and operators.
  • 7. Corrosion Resistance: Depending on the material selected, flange couplings can offer excellent corrosion resistance, making them suitable for use in harsh environments or corrosive conditions. This protects the connected equipment from premature deterioration.
  • 8. Maintenance and Downtime Reduction: The reliability of flange couplings leads to reduced maintenance needs and less frequent downtime. A well-maintained coupling can significantly extend the life of connected equipment and reduce the frequency of replacements or repairs.
  • 9. Enhancing System Safety: Flange couplings provide a secure connection that ensures the safe operation of rotating machinery. They minimize the risk of unexpected equipment failure or disconnection, promoting the safety of operators and surrounding personnel.
  • 10. Adaptability to Different Industries: Flange couplings are widely used across various industries, from manufacturing and power generation to mining and aerospace. Their versatility and reliability make them suitable for a wide range of applications, contributing to the overall success and efficiency of these industries.

In conclusion, the proper selection and use of flange couplings significantly impact the overall reliability and performance of connected equipment. Their ability to transmit power efficiently, handle misalignment, and protect against wear and overloads ensures smooth and safe operation, reducing maintenance costs, and increasing the lifespan of machinery.

flange coupling

Can Flange Couplings Be Used in Heavy-Duty Applications Such as Mining and Construction?

Yes, flange couplings can be used in heavy-duty applications such as mining and construction, where they are often employed to transmit power between large machinery and equipment. Flange couplings are designed to handle high torque and axial loads, making them suitable for these demanding industries. Here are some reasons why flange couplings are well-suited for heavy-duty applications:

1. High Load Capacity: Flange couplings are engineered to provide high load-carrying capacity, making them ideal for heavy machinery used in mining and construction. They can efficiently transfer power between components with large torque requirements, such as conveyors, crushers, and excavators.

2. Tolerance to Misalignment: Heavy-duty equipment may experience misalignment due to uneven loading, vibrations, or other factors. Flange couplings can accommodate certain degrees of misalignment, reducing stress on connected components and preventing premature wear or failure.

3. Durability and Strength: In mining and construction, equipment is subjected to harsh conditions, impacts, and vibrations. Flange couplings are typically made from robust materials like steel or cast iron, providing exceptional strength and durability to withstand the rugged environments encountered in these industries.

4. Easy Maintenance: While heavy-duty applications may expose equipment to extreme conditions, maintenance and downtime should be minimized. Flange couplings are designed to be relatively easy to install and maintain, ensuring that machinery can quickly get back to work after routine maintenance or repairs.

5. Various Flange Designs: Flange couplings come in different designs, including rigid, flexible, and torsionally flexible variations. This allows engineers to select the most appropriate type for the specific needs of mining and construction equipment.

However, it is crucial to consider factors such as the specific load requirements, operating conditions, and alignment precision when choosing flange couplings for heavy-duty applications. Proper installation, regular inspection, and adherence to recommended maintenance schedules are essential to ensure the reliable performance and extended service life of the flange couplings in mining and construction equipment.

flange coupling

Selecting the Appropriate Flange Coupling for a Specific Application

Choosing the right flange coupling for a particular application involves considering several key factors to ensure optimal performance and reliability. Here’s a step-by-step guide to the selection process:

  1. 1. Identify Application Requirements: Understand the specific requirements of the application, including torque, speed, and operating conditions. Determine if the coupling will be exposed to harsh environments, extreme temperatures, or corrosive substances.
  2. 2. Calculate Torque and Power: Calculate the torque and power requirements for the shaft connection. This involves evaluating the motor or engine’s output torque and ensuring the selected coupling can handle the transmitted power.
  3. 3. Consider Misalignment: Assess the level of misalignment that may occur between the shafts during operation. For applications with significant misalignment, consider using flexible flange couplings that can accommodate angular, parallel, and axial misalignment.
  4. 4. Evaluate Speed and RPM: Determine the rotational speed (RPM) at which the coupling will operate. High-speed applications may require a balanced or precision-designed flange coupling to minimize vibrations and prevent damage to connected equipment.
  5. 5. Check Space Constraints: Consider the available space for installing the coupling. Some flange coupling designs may require more space than others, so ensure that the selected coupling fits within the available area.
  6. 6. Review Environmental Conditions: Evaluate the environmental conditions in which the coupling will operate. If the application involves exposure to dust, dirt, or moisture, consider using a protected or sealed flange coupling to prevent contamination.
  7. 7. Determine Flexibility: Decide on the level of flexibility required. Flexible flange couplings are suitable for applications where there may be shaft misalignment or torsional vibration. Rigid flange couplings, on the other hand, are ideal for precision applications with minimal misalignment.
  8. 8. Check Material Compatibility: Ensure that the material of the flange coupling is compatible with the shafts and the operating environment. Consider factors such as corrosion resistance, temperature tolerance, and mechanical properties.
  9. 9. Seek Expert Advice: When in doubt, consult with coupling manufacturers or engineering experts to help you select the most suitable flange coupling for your specific application.

By carefully considering these factors, you can select the appropriate flange coupling that meets the performance and operational requirements of your application, leading to a reliable and efficient shaft connection.

China Standard Di Water Pipe Fitting Cast Iron Universal HDPE Flange Adaptor Coupling for Ductile Iron Pipe  flange couplingChina Standard Di Water Pipe Fitting Cast Iron Universal HDPE Flange Adaptor Coupling for Ductile Iron Pipe  flange coupling
editor by CX 2023-10-02