Product Description
Customized Die Casting or CNC Processing Aluminum Flange Coupling For Industry Applications
Advantages:
1. Free design and free sample.
2. CZPT NDA.
3. ISO Certificated with the strict quality control system.
4. 13 Years OEM&ODM Die Casting experience.
5. Good at spoken english and phone call communication.
6. One stop solution and drop shipment for online sellers.
Product Description
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Custom Die Casting Parts |
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Mold Material |
SKD61, H13 |
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Mold Cavity |
Single or multiple |
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Mold Life Time |
50K times |
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Product Material |
1) Aluminum alloy ADC10, ADC12, A360, A380, A413, A356 2) Zinc alloy 3#, 5#, 8# |
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Surface Treatment |
1) Polishing, Sandblasting, Painting, Powder coating, Galvanizing, Chrome plating, Spray coating, Anodizing 2) Polishing+ zinc plating/chrome plating/pearl chrome plating/nickel plating/copper plating |
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Process |
Drawing & Samples→Mould making→ Die casting → Deburring |
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Size |
According to customers’ drawings or samples |
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Casting Machine |
Die casting machine 88 ton/280 ton/400 ton/500 ton/800 ton/1250 ton |
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Drawing Format |
step, dwg, igs, pdf |
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Certificates |
ISO 9001:2015 |
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Payment Term |
T/T,L/C, Western union |
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QC system |
100% inspection before package or one by one |
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Monthly capacity |
50,000pcs |
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Lead time |
10~25working days according on quantity |
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Application |
1) Led light housing & Led Heatsink 2) Auto & Motorcycle & Bicycle parts 3) Furniture accessories 4) Solar energy 5) Pump housing 6) Mechanical parts 7) Diecasting kitchen utensils |
Products show
Services
Papler Industry provides custom service of CNC machining, mould manufacturing, die casting, metal stamping, plastic injection molding and rubber molding. Our experience range from simple design to challenging technical parts.
Company Profile
Workshops and Equipments
Cooperating Customers
Packaging & Shipping
FAQ
1. Q:Where can I get product&price information?
A:Send us e-mail , we will contact you as we receive your mail.
2. Q: How soon can I get samples?
A: Depending on your specific project, it usually takes 10 to 20 days.
3. Q:How to enjoy the OEM services?
A:Usually, base on your design drawings or original samples, we give some technical proposals and a quotation to you, after your agreement, we produce for you.
4. Q:Can you make machining parts based on our samples?
A:Yes, we can make measurement based on your samples to make drawings for machining parts making.
5. Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with digital pictures and videos which show the machining progress.
Factors to Consider When Choosing a Flange Coupling for a Specific System
When selecting a flange coupling for a specific system, several factors need to be taken into consideration to ensure optimal performance and reliability. Here are the key factors to consider:
- 1. Load and Torque Requirements: Determine the maximum load and torque that the flange coupling will experience in the application. This includes both static and dynamic loads. Select a flange coupling that can handle these loads without exceeding its rated capacity.
- 2. Shaft Diameter: Measure the diameter of the shafts that will be connected by the flange coupling. Ensure that the coupling’s bore size matches the shaft diameter to provide a proper fit and secure connection.
- 3. Misalignment Tolerance: Consider the amount of misalignment that the system may experience during operation. Flange couplings are available in different designs, and some can accommodate higher levels of misalignment than others. Choose a coupling that can handle the expected misalignment to prevent premature wear and stress on the system.
- 4. Operating Speed: Determine the rotational speed of the connected equipment. High-speed applications may require precision balancing and careful selection of materials to prevent issues like resonance and excessive vibration.
- 5. Environmental Conditions: Consider the environmental factors the flange coupling will be exposed to, such as temperature, humidity, dust, and chemicals. Choose a material and coating that can withstand the specific environmental conditions to prevent corrosion and degradation.
- 6. Space Limitations: Evaluate the available space for installing the flange coupling. Some applications may have limited space for coupling installation, requiring compact designs or custom solutions.
- 7. Serviceability: Assess the ease of installation and maintenance of the flange coupling. A coupling that is easy to install and service can reduce downtime and maintenance costs.
- 8. Compatibility: Ensure that the flange coupling is compatible with the equipment and shafts in the system. Consider factors such as keyways, set screws, and other connection methods.
- 9. Material Selection: Choose the appropriate material for the flange coupling based on factors like load, temperature, and corrosion resistance. Common materials include steel, stainless steel, aluminum, and various alloys.
- 10. Cost: Compare the cost of different flange coupling options, considering both the initial investment and long-term maintenance expenses. Balance the cost with the desired performance and reliability.
It is essential to consult with coupling manufacturers or industry experts to ensure the flange coupling’s suitability for the specific application. Properly selecting and installing the right flange coupling can contribute to the efficiency, reliability, and longevity of the connected machinery and system.
Can Flange Couplings Be Used in Hydraulic and Pneumatic Systems?
Yes, flange couplings can be used in both hydraulic and pneumatic systems to connect rotating components, such as pumps, motors, and cylinders, to transmit torque and motion. The key considerations when using flange couplings in hydraulic and pneumatic systems include the choice of material, sealing, and proper design to accommodate the specific requirements of these systems.
1. Material Selection: In hydraulic and pneumatic systems, the choice of material for the flange coupling is crucial due to the potential exposure to various fluids and environmental conditions. Common materials used for flange couplings in these systems include steel, stainless steel, and aluminum, which offer good strength, corrosion resistance, and durability.
2. Sealing: Hydraulic and pneumatic systems rely on the containment of fluids or gases under pressure. Therefore, it’s essential to ensure proper sealing in flange couplings to prevent any leakage that could lead to system inefficiencies or safety hazards. Proper sealing can be achieved using O-rings, gaskets, or other sealing elements integrated into the flange coupling design.
3. Design Considerations: The design of flange couplings for hydraulic and pneumatic systems should take into account the high pressures and forces involved in these applications. The flange coupling design should be robust enough to withstand the operating pressures and torque loads while maintaining proper alignment and ensuring smooth transmission of power.
4. Precision Machining: Tight tolerances and precision machining are critical for flange couplings used in hydraulic and pneumatic systems. This ensures that the coupling components fit together accurately, preventing any air or fluid leakage and minimizing wear and tear.
5. Customization: In some cases, hydraulic and pneumatic systems may have specific requirements that call for customized flange coupling designs. These customizations may include special materials, size, or sealing features to match the unique demands of the system.
Overall, flange couplings offer a reliable and efficient means of connecting rotating components in hydraulic and pneumatic systems. Proper selection, design, and maintenance of flange couplings contribute to the overall performance and longevity of these systems, ensuring smooth operation and minimal downtime.
Can Flange Couplings Handle Misalignment Between Shafts?
Flange couplings are designed to handle a limited amount of misalignment between shafts. However, their ability to accommodate misalignment is more limited compared to flexible couplings.
The misalignment that flange couplings can tolerate is typically in the form of angular misalignment and axial misalignment. Angular misalignment occurs when the axes of the two shafts are not perfectly aligned, causing the flanges to be at an angle to each other. Axial misalignment, on the other hand, refers to the displacement of one shaft along its axis with respect to the other shaft.
It is essential to note that excessive misalignment can lead to increased stress on the coupling and connected equipment. Flange couplings may not be suitable for applications with significant misalignment requirements.
For applications that involve substantial misalignment or require flexibility to accommodate misalignment, flexible couplings are more appropriate. Flexible couplings, such as elastomeric or jaw couplings, can handle both angular and axial misalignment more effectively than rigid flange couplings.
In summary, while flange couplings can handle some degree of misalignment, their primary strength lies in their ability to transmit high torques and withstand heavy loads in more rigidly aligned shaft arrangements. When dealing with misalignment-sensitive systems, it is best to consider flexible coupling options to ensure optimal performance and prevent premature wear on the equipment.
editor by CX 2023-08-09